Automation Screw Machine For Hardware

1, Equipment composition and principle

1.Hardware part: including PLC (programmable logic controller), touch screen, cylinder, solenoid valve, magnetic switch, filter and pressure regulator, various induction switches, protection grating, break meter, key switch, indicator light, alarm light, air switch, switching power supply, wind batch (or electric batch), vibration disk, system equipment box, electric box, positioning fixture, etc.

Software part: It is mainly composed of starting function, automatic mode, manual mode, time setting module, counting and clearing module, cylinder downpressure time module, air batch working time module, etc., which is used to control the automatic operation of equipment.

2.principle：The automatic screw machine arranges the screws in an orderly manner through the vibrating disk or other feeding methods, and transmits the screws to the lock position one by one through the feeder.

3.As the core of the device, the control system is responsible for receiving the signal from the sensor and controlling the action of the drive system and the lock system according to the preset procedures and parameters.

The drive system converts the rotating motion of the motor into the linear or rotating motion of the locking system to tighten or loosen the screws.

Locking systems are usually electric or pneumatic, and screws are fixed to the workpiece by tools such as a screwdriver or nut wrench.

The detection system is used to detect the locking quality of screws, such as torque, Angle, depth, etc., to ensure the accuracy of the locking result.

2, Equipment features and advantages

1.High efficiency: Automatic screw machine can greatly improve production efficiency, reduce manual operation time, shorten product assembly cycle.

2.Accuracy: The precise control system and locking system ensure that the locking torque, Angle and depth parameters of each screw meet the process requirements.

3.Stability: The equipment adopts advanced PLC control technology, has a high degree of stability and reliability, and can run stably for a long time.

4.Easy maintenance: equipment design is reasonable, easy to disassemble and repair, reducing maintenance costs and time.

5.Wide applicability: Can be customized according to the actual needs of different products, suitable for various shapes and sizes of screw locks.

3, Application scenarios and benefits

1.Application scenario: Automatic screw machine is widely used in electronic 3C, household appliances, auto parts, lighting and other industries screw lock process, especially suitable for a large number of screw lock production line.

2.Benefit analysis:

Improve production efficiency: automatic screw machine can greatly improve production efficiency and reduce labor costs.

Improve product quality: The precise locking system and inspection system ensure that the locking quality of each screw meets the process requirements and improves product quality.

Reduce maintenance costs: Equipment design is reasonable, easy to maintain, reduce maintenance costs and time.

Enhance the competitiveness of enterprises: by improving production efficiency and product quality, enhance the competitiveness of enterprises in the market.

4, Care and maintenance

In order to ensure the long-term stable operation of the automatic screw machine, regular maintenance and maintenance are required. Specific measures include:

1.Check regularly whether the fasteners of the equipment are loose and tighten them.

2.Clean the dust and dirt inside the device to keep the device clean.

3.Lubricate moving parts of equipment to reduce wear and friction.

4.Regularly check whether the sensor and control system of the equipment are working properly, and replace or repair in time if there is an anomaly.

5.Provide regular training and guidance to operators to improve their operation skills and maintenance awareness.

In summary, Automation Screw Machine for Hardware, as an efficient and accurate automation equipment, has a wide range of application prospects and significant benefits in the field of hardware assembly. Through reasonable maintenance and maintenance, it can ensure the long-term stable operation of the equipment and provide strong support for the production and development of the enterprise.